Flexible & Plastic (Film, Bag & Pouch) Division

1. State-of-the-Art Manufacturing Hub

   • Location & Facility Size:
     • Our Flexible Packaging Plant in Umm Al Quwain spans 400,000 square feet.
     • This facility is designed for large-scale production with the flexibility to adapt to market demands.
   • Commitment to Sustainability:
     • Nearly 100% of extruded plastic films from this facility are recyclable, reflecting our dedication to global sustainability standards.

2. Core Manufacturing Capabilities

   • Our Film Division is a cornerstone of our manufacturing operations.
   • Installed capacity exceeds 700 MT per month.
   • We operate 25 state-of-the-art extruders dedicated to producing high-quality LDPE, HDPE, and PP films for diverse industry needs.

3. Advanced Production Capabilities

   • Extrusion Technology:
     • Equipped with a wide range of extruders producing diverse plastic films, including LDPE, HDPE, and PP.
     • Films are tailored to specific industry needs with various thicknesses, widths, and technical specifications.
   • Gravure & Flexo Printing:
     • Features state-of-the-art Gravure and Flexo printing technologies.
     • Enables high-resolution, multicolor printing with exceptional accuracy, perfect for intricate designs and detailed branding.
   • Post-Printing & Lamination:
     • Sophisticated lamination machinery enhances barrier properties, durability, and product protection.
     • Adheres to the highest standards of food safety.
   • Precision Slitting & Pouch Formation:
     • Advanced slitting technology offers customized packaging solutions.
     • Expertise in preformed pouches, creating various shapes and sizes tailored to industry-specific requirements.
   • LDPE Films:
     • We produce LDPE films in mono, twin, and triple layers, tailored to specific end-application requirements.
   • Technology Integration:
     • Each extruder is equipped with advanced technology, including corona treatment capabilities.
     • Corona treatment enhances surface energy, ensuring superior adhesion properties essential for various downstream applications.

4. Comprehensive Product Offerings

   • Application-Specific Packaging Solutions:
     • Food & Beverage:
       • Provides tailored packaging for snack foods, confectionery, ice cream, pasta, instant fruit drinks, milk powder, tomato paste, ketchup, and mayonnaise.
       • Packaging is designed to preserve freshness and extend shelf life.
     • Consumer Goods:
       • Specialized packaging solutions for tea, coffee, spices, pet food, soaps, detergents, and personal care products.
       • Ensures product protection and ease of use.
   • Customization & Flexibility:
     • Our technical team collaborates closely with clients to develop customized packaging solutions.
     • Offers specialized films with high barrier properties, UV protection, and heat resistance.
     • Our Film Division is recognized for its extensive scope, quality, and variety.
     • We manufacture and supply extruded films as intermediate products to leading packaging companies.
     • These films are vital components in the production of multi-layer laminates, which are combined with other substrates such as PET, BOPP, CPP, and Nylon to achieve desired performance characteristics.

5. Innovation & Sustainability Initiatives

   • Transition to Recyclable Materials:
     • Leading the shift from non-recyclable to recyclable materials.
     • Packaging solutions meet sustainability goals and market demands.
   • PIR & PCR Material Integration:
     • Actively develops and utilizes Post-Industrial Recycled (PIR) and Post-Consumer Recycled (PCR) materials.
     • Contributes to the circular economy and reduces environmental impact.
   • Future-Ready Packaging:
     • Continuous investment in R&D ensures packaging solutions meet current and future sustainability and efficiency requirements.

6. Specialized Films for High-Performance Applications

   • Shrink & Laminate-Grade Films:
     • We specialize in producing three-layer shrink and laminate-grade films.
     • These films are engineered to exhibit controlled shrinkage, enhanced adhesion, and optimal sealing, meeting the rigorous demands of specific packaging processes.
   • Application Effectiveness:
     • Our films are designed to ensure effectiveness in group packaging and lamination applications.

7. Market Leadership & Expertise

   • Quality Assurance:
     • Stringent quality control processes ensure products meet the highest standards of durability, functionality, and safety.
     • Regular audits and certifications maintain global compliance.
   • Client Collaboration:
     • Partners with clients to deliver tailored packaging solutions.
     • Solutions enhance product appeal, extend shelf life, and improve sustainability, backed by innovative technology and reliable service.

Unmatched Prepress Capabilities at Hotpack Global

At Hotpack Global, we redefine industry standards with our exceptional prepress capabilities. Our fully integrated in-house system for plate making and die making sets us apart, ensuring unparalleled quality and efficiency. With cutting-edge technology and advanced processes, we lead the way in the packaging industry. Here’s an in-depth look at our prepress strengths:

1. Integrated In-House System

• Holistic Approach: Our end-to-end system handles every aspect of production internally, from design to final product. This integrated approach eliminates the need for external vendors, delivering faster turnaround times and superior quality control.
• Comprehensive Solutions: We cater to a broad range of needs, including folding cartons, labels, paper cups, LDPE shopping bags, and pouches, all managed under one roof.

2. Advanced Prepress Technology

• Esko XPS Crystal Technology:
  • Energy Efficiency: The Esko XPS Crystal system offers up to 59% energy savings compared to traditional UV bank light frames. This significant reduction in energy consumption lowers operational costs and aligns with our commitment to environmental sustainability.
  • Waste Reduction: Utilizing UV LEDs, the Esko XPS Crystal achieves a 92% reduction in waste of light elements over its lifetime. This technology is a major advancement from mercury-containing UV lamps, contributing to a greener production process.
  • Enhanced Performance: The Esko XPS Crystal ensures precise plate exposure consistency, improving print quality and operational efficiency.
• Centralized Prepress Division:
  • Flexo and Offset Plate Making: Our advanced division features the Esko XPS Exposing System, ensuring high-precision plate quality for flexo and offset printing.
  • Kongsberg Sample Cutting Machine: This machine creates accurate prototypes and samples, allowing us to verify designs before full-scale production.

3. High-Precision Automation

• Minimized Manual Intervention: Extensive automation processes reduce human error and enhance efficiency, maintaining a near error-free environment.
• Advanced Plate Mounting System: Designed for the corrugation industry, this system ensures precise plate positioning and registration, resulting in exceptional print quality.

4. Cutting-Edge Software Solutions

• Automation Engine: This server-based workflow solution automates preflighting, trapping, color management, and file output, reducing manual intervention and ensuring consistent quality.
• ArtiosCAD: The world’s leading structural packaging design software, ArtiosCAD, allows us to create innovative and functional packaging designs with 3D visualization and material optimization.
• ArtPro+: This native PDF editor streamlines file preparation with efficient adjustments for trapping, color management, and layer handling, ensuring print-ready designs.
• Studio: Studio software provides realistic 3D mockups of packaging designs, allowing us to visualize and refine designs before production.
• Plato: Plato facilitates efficient step-and-repeat layout creation, optimizing sheet usage and ensuring precise alignment and registration during printing.
• Pack Proof: Pack Proof simulates color accuracy and consistency, ensuring brand colors are maintained and the final product meets client expectations.

5. In-House Die-Making Facility

• Advanced Die-Making Capabilities: Our facility produces flatbed dies and male and female stripping dies for various applications, including folding cartons and corrugated packaging. This in-house capability ensures precise control over die quality and production timing.

6. ESKO WebCenter Capabilities

• Streamlined Project Management: ESKO WebCenter provides a comprehensive platform for managing packaging projects from design through to production. This cloud-based solution facilitates real-time collaboration, ensuring that all stakeholders have access to up-to-date information and can contribute to project decisions.
• Workflow Automation: WebCenter’s workflow automation tools streamline the approval process, manage artwork revisions, and track project progress, reducing turnaround times and enhancing efficiency.
• Brand Consistency: The platform ensures that all packaging designs adhere to brand guidelines and specifications, maintaining consistency across different production runs and geographical locations.
• Collaborative Tools: WebCenter’s collaborative features allow for seamless communication between design teams, clients, and production staff, ensuring that feedback and approvals are managed effectively.
• Data-Driven Insights: The solution provides valuable analytics and reporting tools, offering insights into project performance and helping to identify areas for improvement.

7. Commitment to Sustainability

• Eco-Friendly Practices: Our investment in sustainable technologies, including the Esko XPS Crystal, helps us minimize our environmental impact. By reducing energy use and waste, we support our sustainability goals while delivering top-quality products.

Partner with Hotpack Global

Choose Hotpack Global for unparalleled prepress capabilities, advanced technology, and a commitment to sustainability. Our integrated approach ensures the highest standards in every project, from design to final product, making us your ideal partner in packaging solutions.